Effect of matrix porosity and prepreg-tack on mechanical properties and processing of oxide ceramic matrix composites

Please click Additional Files below to see the full abstrac

Process Chain Development for the Fabrication of Three-Dimensional Braided Oxide Ceramic Matrix Composites

Fiber composites with a three-dimensional braided reinforcement architecture have higher fiber volume content and Z-fiber content compared to a two-dimensional braided reinforcement architecture; as a result, the shear strength increases. Porous oxide fiber composites (OFCs) have the inherent weakness of a low interlaminar shear strength, which can be specifically increased by the use of a three-dimensional fiber reinforcement. In this work, the braiding process chain for processing highly brittle oxide ceramic fibers is modified; as a consequence, a bobbin, which protects the filament, is developed and quantitatively evaluated on a test rig with regard to tension and filament breakage. Subsequently, a braiding process is designed which takes into account fiber-protecting aspects, and a three-dimensional reinforced demonstrator is produced and tested. After impregnation with an Al2O3-ZrO2 slurry, by either a prepreg process or a vacuum-assisted process, as well as subsequent sintering, the three-dimensional braid-reinforced OFC exhibits an interlaminar shear strength (ILSS) which is higher than that of two-dimensional braid- or fabric-reinforced samples by 64–95%. The influence of the manufacturing process on the relative macropore content is investigated and correlated with the mechanical properties

Joining and mechanical testing of oxide/oxide (Nextel ™610/alumina-zirconia) ceramic composites

Efficient joining materials and techniques are of critical importance for the integration of CMCs in high performance structures. Continuous oxide fiber Nextel ™ 610/alumina-zirconia composites were successfully joined to themselves by using a novel glass-ceramic based on the SiO 2 -CaO-Al 2 O 3 -MgO-Y 2 O 3 -ZrO 2 system. Crystallization kinetic of the novel glass-ceramic was studied using Matusita, Sakka and Ozawa equations. Single lap off-set shear tests and four-point bending tests were performed at room temperature and at 850 °C to investigate the mechanical strength of the joints. Thermal ageing was performed at 850 °C for 100 h in air to check the thermal stability of the joined components. The results showed that the joints were oxidation resistant and the joined interfaces were well bonded. Single lap off-set shear tests on joined samples resulted in delamination of the composites. The average flexural strengths of the joined samples were 71 MPa and 81 MPa, at room temperature and at 850 °C, respectively

MicroRNAs as Appropriate Discriminators in Non-Specific Alpha-Fetoprotein (AFP) Elevation in Testicular Germ Cell Tumor Patients

Testicular germ cell tumors (TGCTs) are the most commonly diagnosed malignancies in younger men. The monitoring of disease course and recurrence is supported by traditional tumor markers, including α-fetoprotein (AFP). AFP is physiologically synthesized in the liver and can be detected at increased levels in testicular cancer patients as well as under other benign liver diseases, which have been reported as a misleading cause of interpretation of TGCTs clinical course. A cluster of stem cell-associated microRNAs has been reported to outperform traditional tumor markers in newly diagnosed TGCTs, but the value of these microRNAs to differentiate between specific and unspecific AFP elevations, has never been reported. We report here a patient with chronic hepatitis B and normal liver related blood values presenting with a surgically removed primary TGCT and elevated AFP levels. Clinical staging revealed a suspect retroperitoneal metastatic lymph node together with other risk factors and first line treatment with PEB chemotherapy was administered. During curative treatment significantly rising AFP levels led to the assumption of chemo-resistant disease, mandating the initiation of salvage chemotherapy and surgical removal of the putative lymph node metastases. The AFP levels continuously decreased with the interruption of chemotherapeutic agents, indicating a chemotherapy-induced liver toxicity on the basis of pre-existing liver disease. MiR-371a-3p serum levels were not detectable in serum samples with elevated AFP levels. In conclusion, miR-371a-3p may be a reliable biomarker to differentiate between non-specific AFP elevations in TGCTs patients

Joining and testing of alumina fibre reinforced YAG-ZrO2matrix composites

Alumina (Nextel™ 610) fibre reinforced YAG-ZrO2 matrix composites were successfully joined by using different brazing alloys, metallic interlayers and a glass-ceramic. All joints were mechanically stable and free of cracks. Three commercial brazing alloys and a new alloy based on Ti/Cu/Al interlayers were selected to join these composites for applications in a non-oxidizing environment. A glass-ceramic based on SiO2-Al2O3-CaO-MgO was developed in case the joined component needs to be oxidation resistant. To evaluate the thermal stability, all joined composites were aged up to 100 h in air at 550 °C for brazing joints or 850 °C and 930 °C for glass-ceramic joints. The mechanical strength was measured using single lap and four point bending tests before and after ageing. Four point bending tests on glass-ceramic joined samples showed an average joint strength of about 70 MPa which is 35% of as-received composites

Hybrid ceramic insulation made of oxide fiber ceramic matrix composite and paper-based ceramic for hot forming tools

Many modern automotive and aerospace components are heat-formed at temperatures up to 900 °C. Due to the high tool temperature, insulations are employed to reduce the heat loss and the energy consumption of the process. However, current insulation materials for the force flow of these processes still require active counter-cooling. In this study, the performance of a novel hybrid structure with improved insulation capability for such applications was investigated. It consisted of an outer frame made of an oxide fiber composite (OFC) and a paper-based ceramic (PBC) as a filler. The mechanical and thermal properties for both materials were determined and implemented in a finite element model (FEM) to numerically design the layout of a hybrid structure. Experimental load tests in process-oriented conditions validated the simulation results. The hybrid insulation appears promising, as mechanical stability and good insulation capabilities were confirmed